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The problem of cost performance in motor maintenance
Press release 2025.04.01 admin 32

Most motor failures are internal problems. Therefore, it is necessary to choose a professional repair manufacturer to handle them. Only in this way can the repair work be completed efficiently and the motor restored to its original good condition. There is also a cost issue involved in this process, so cost-effectiveness has become one of the criteria for users to choose a motor repair company.

Wuxi MCM Electric Machinery Co., Ltd., a high-tech enterprise specializing in the motor field for 14 years, has always adhered to the parallel approach of "professional technology + transparent service" to provide customers with cost-effective repair solutions. Relying on its self-built 5000KVA large-scale motor test station and ARVRA online monitoring system, the company can accurately locate hidden faults such as winding aging and bearing wear, avoid over-repair, and reduce customer costs.

Cost reduction through technology: The company's independently developed Z and ZD series DC motor repair processes, through the magnetic pole polarity intelligent diagnosis system and VPI vacuum impregnation technology, have increased the motor winding repair efficiency by 30% and shortened the repair cycle to 60% of the industry average. After a paper-making enterprise adopted MCM Electric Machinery repair services, the repair cost of a single motor was reduced by 45% compared with the original manufacturer, and the equipment downtime was reduced by 5 days.

Quality assurance: All repaired parts use Wugang silicon steel sheets and Shanghai Shenmao electromagnetic wires of the same grade as the original factory, and implement the ISO9001 full-process quality control standard. The company promises to extend the warranty period of the repaired motor to 18 months (the industry standard is 12 months). Through dynamic balance correction and temperature rise testing, it ensures that the operating stability of the repaired motor is no different from that of a new one.

Service innovation: In response to customer needs, MCM Electric Machinery has launched a "repair cost estimation system". By uploading the motor model and fault phenomenon, customers can obtain a transparent quote including inspection fees, material fees, and labor fees online. At the same time, it provides a "trade-in" replacement service. After evaluation, the old motor can be used to offset 30%-50% of the cost of a new motor, further optimizing the customer's asset allocation.

Industry advice: When choosing a repair service, users are advised to give priority to considering the enterprise's test and detection capabilities and historical cases. With the experience of repairing over 5000 motors for industries such as metallurgy and petrochemicals, MCM Electric Machinery can provide customized solutions for different working conditions. For example, it can add a moisture-proof coating to mine motors and strengthen salt spray protection for marine motors, improving the cost-effectiveness of repairs and extending the equipment's service life.

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